BULK PRODUCTION

PRE-PRODUCTION SAMPLES

Any changes to the details like fitting, print colors, size etc will be finalised in a pre-production sample before bulk production starts.

BULK PRODUCTION

After receiving sample approval, purchase order, artwork and the down-payment, the lead times for manufacturing apparel generally tend to be 1-3 weeks depending order size & complexity.

QUALITY CONTROL

We strive to create quality products that will keep your customers coming back. VS has two separate teams for every order to weed out any defective articles before packaging.

PACKAGING

In our field the devil is in in the details. All items are steam ironed, neatly folded, packed individually into poly bags and boxed before shipping to the final destination.

Crafting Confidence: The Vibgyor Sports Journey from Sample to Shipment

In the heart of Sialkot, Pakistan—a city where craftsmanship flows through its veins like a second pulse—Vibgyor Sports stands as a testament to precision, ethics, and artistry. For decades, this region has been synonymous with world-class manufacturing, stitching excellence into everything from soccer balls to Olympic gear. At Vibgyor Sports, we channel this legacy into every garment we create, ensuring that your vision isn’t just met, but mastered.

Here’s a behind-the-scenes look at how we transform ideas into impeccably crafted apparel, step by thoughtful step.

1. Pre-Production Samples: Perfecting the Blueprint

Before a single thread is cut for bulk production, we hit pause. Why? Because greatness lies in the details.

The Final Checkpoint

Your pre-production sample isn’t just a prototype—it’s the definitive version of your design. Here, we finalize every detail:

• Fit Adjustments: Does the hoodie sit too boxy? Are the joggers tapered just right? We tweak patterns until they mirror your vision.

• Color Accuracy: Pantone swatches in hand, we compare prints under different lights to ensure that “sunset orange” doesn’t morph into “pumpkin spice.”

• Size Grading: From XS to 5XL, we test each size to guarantee consistency across the range.

Client Story: A Berlin-based athleisure brand once requested a last-minute change to their leggings’ waistband. Our team reworked the sample overnight, adding a hidden pocket for gym cards. The result? A 5-star review citing “perfect fusion of style and function.

2. Bulk Production: Where Precision Meets Scale

Once your sample gets the green light, we shift gears—but never lower our standards.

The Sialkot Symphony

• Ethical Workforce: Our SA8000-certified factories employ skilled artisans, many second-generation tailors, who treat each order like their magnum opus.

• Lean Timelines: With lead times of 1–3 weeks, we balance speed and care. A 500-unit order of tees? Done in 10 days. Complex 10,000-piece runs? Clockwork precision.

• Transparent Workflow: You’ll receive weekly updates—photos of cut fabrics, videos of stitching lines—so you’re never in the dark.

Why It Matters: When a London startup needed 2,000 hoodies for a pop-up shop, we streamlined production to meet their 14-day deadline. Their founder later wrote, “Vibgyor didn’t just deliver—they made us look like pros.

3. Quality Control: The Unseen Guardians of Excellence

Quality isn’t a step; it’s a mindset.

Two Teams, One Mission

• First Inspection: As garments come off the line, Team A scrutinizes seams, stitches, and labels. Loose threads? Misaligned prints? Flagged instantly.

• Final Audit: Team B rechecks every piece before packaging, ensuring no defect slips through. Even a 0.5cm deviation in hem length gets corrected.

Real Example: During a jersey order for a rugby team, Team B spotted inconsistent sleeve stripes. We halted packaging, re-pressed all prints, and shipped flawlessly. The client’s response? “You saved our brand reputation.

4. Packaging: The Art of Presentation

Your unboxing experience is our final handshake with your customer.

Detail Obsession

• Steam Ironing: Garments arrive crisp, not crumpled.

• Neat Folding: Precision matters—no haphazard bundling.

• Poly Bags & Boxes: Each item is individually wrapped to fend off dust, then boxed for damage-free shipping.

Eco-Upgrade Option: For eco-conscious brands, we offer compostable poly bags and recycled cardboard boxes stamped with your logo.

Client Win: A Los Angeles streetwear label chose our biodegradable packaging for their drop. Customers raved about the unboxing on social media, dubbing it “luxury meets planet-first.

The Vibgyor Difference: Why We’re More Than a Manufacturer

Ethics Woven In

• Fair Wages, Safe Spaces: Our artisans earn 3x the local minimum wage, with healthcare and overtime pay.

• Community Impact: We fund vocational training for Sialkot’s youth, nurturing the next gen of craftsmen.

Transparency You Can Trust

• No Hidden Costs: Open pricing models with breakdowns for fabric, labor, and logistics.

• Visit Us (Virtually or IRL): Tour our facilities via Zoom or walk our floors—we’ve got nothing to hide.

Stories That Stitch Us Together

We’re not just making clothes; we’re building partnerships.

• Adaptive Apparel Triumph: When a nonprofit needed sensory-friendly tags for autism-friendly wear, we redesigned labels with seamless, printed care instructions.

• Disaster Recovery: After a client’s warehouse flood, we reproduced their entire 5,000-unit order in 12 days—no corners cut.

Ready to Elevate Your Brand?

At Vibgyor Sports, we don’t just sew fabric—we stitch trust. Whether you’re a budding entrepreneur or a global name, we’re here to ensure your apparel tells a story of quality, ethics, and relentless care.

Let’s Create Something Unforgettable—Together.

Because your success isn’t just our business; it’s our pride.

Vibgyor Sports: Where Sialkot’s Heritage Meets Your Vision.